Hero imagery for the Modernising line-side quality control for MAHLE case reference

Modernising line-side quality control for MAHLE

A modern .NET solution that prints product labels from automated quality checks on MAHLE’s South African lines, with central configuration and full traceability.

MAHLE

Application modernisation

Microsoft

Delivery partner

.NETBespoke IoT
Client
MAHLE
Industry
Industry & Infrastructure
01

The challenge

MAHLE is an international development partner and supplier to the automotive industry. At its South African operations it wanted to modernise an ageing line-side process that prints product labels based on the results of quality-assurance checks run by automated PLC jigs.

02

The approach

We replaced a decentralised system with a modern .NET solution, rolled out one production line at a time so the old system could be retired gradually. Configuration, audit and reporting all moved to one central place, and end users can now create and apply new label designs without needing a developer. We added device-driver-level printing so MAHLE can use any Windows-compatible label printer, and a software interpreter between the test jig and the system to standardise the messages it receives. The solution supports multiple languages and non-Latin character sets, which matters for an international business, and every part can be traced back to a date and time, operator, test jig, production line and batch.

03

The outcome

MAHLE now manages its line-side quality control centrally, with end-user configuration, auditing and reporting built in. The modernised system cut technical debt and removed a dependency on external capability and proprietary code, and historic labels can be reprinted whenever they are needed.

Summary & benefits

  • Central configuration, audit and reporting, with end-user label design.
  • Full end-to-end traceability for every part, down to operator and batch.
  • Less technical debt and no dependency on proprietary hardware or code.

Similar work in Industry & Infrastructure

More customer stories like this one.

Mapping deep-shaft HR processes for automation in Nintex Process Manager

Deep-shaft Mining Company

We mapped, optimised and governed a deep-shaft mining company’s HR processes in Nintex Process Manager, turning fragmented manual workflows into a navigable, automation-ready set of processes.

Nintex Process Manager

Nintex logo
Nintex Process ManagerProcess MappingProcess GovernanceDashboards & Reports
Read case study

Consolidating PPC onto one Microsoft 365 environment across five countries

PPC

An Active Directory consolidation and Exchange Online migration that brought PPC’s separate country domains and mailboxes onto a single Microsoft 365 environment.

Microsoft 365 & Exchange Online

Microsoft 365Exchange OnlineActive DirectoryEntra ID
Read case study

A low-code vaccination management system for Sasol, in four weeks

Sasol

A Power Platform system that ran Sasol’s staff Covid-19 vaccinations end to end, from consent to follow-up, built with low-code in four weeks.

Power Platform

Power AppsMicrosoft FormsPower AutomateDataverse
Read case study

Get in touch

Got a problem worth solving?
Let’s talk.

Send us the gist of what you are trying to do. The right person from First Digital will be in touch within a working day.